Mintech SR2560 CNC Router Empowers Avius ULD to Revolutionize ULD Production: High-Precision Cutting of Aluminum & Composite Materials
Mintech SR2560 CNC Router Powers Avius ULD Revolutionizing Aerospace ULD Production
Avius ULD is a leading global manufacturer of unit load devices (ULDs) with a history of over 50 years of innovation in air cargo equipment. From Alusingen in the 1970s to today's Avius ULD, its product line includes S-series containers, foldable AKE containers, pallet extenders, and fire-resistant containers (FRCs). Avius ULD serves over 19 airlines and ULD management companies worldwide, with over 120 ULD products delivered. Avius ULD is renowned for its modular design, lowest total cost of ownership (TCO), user-friendliness, and exceptional durability. Representative innovations include the non-welded container introduced in 1987, the certified foldable AKE container introduced in 2001, and the fire-resistant FRC series from 2018 to 2020.
With the surge in global air cargo demand, Avius ULD faced challenges in achieving production efficiency, precision, and scale at its modern manufacturing facility in Bangkok, Thailand. Precision machining of aircraft aluminum and composite materials must meet stringent IATA standards while also accommodating the production of large ULD components measuring 2500x6000mm. Conventional equipment lacked the stability and high precision required for such large workpieces, prompting Avius ULD to seek a customized CNC router solution from Mintech.
The Avius ULD production process involves precision machining of aircraft-grade aluminum sheets (1-5 mm thick, such as 6061-T6 and 7075 alloys) and high-performance composite materials (such as carbon fiber reinforced plastic (CFRP) and fiberglass). These materials are used in products such as S-series containers, pallet extenders, and fire-resistant FRCs, and must comply with the stringent IATA ULD Regulations. However, Avius ULD faced the following production challenges:
These pain points impede Avius ULD’s ability to boost capacity, reduce costs, and maintain market competitiveness, necessitating a custom CNC Router to address large-scale processing, material compatibility, and automation challenges.
Mintech collaborated closely with Avius ULD’s engineering team to design and deliver the Mintech SR2560 Dual-Beam CNC Router, featuring a 2500x6000mm oversized table, optimized for aviation aluminum and composite material cutting. This solution aligns perfectly with Avius ULD’s modular design tradition and high-standard production requirements.
The Mintech SR2560 CNC Router was manufactured at Mintech’s factory, adhering to stringent aviation manufacturing standards:
Due to the SR2560’s oversized dimensions (2500x6000mm) and wide structure, Mintech developed a specialized shipping solution:
Mintech’s team completed installation, commissioning, and system integration at Avius ULD’s Bangkok factory, ensuring seamless integration with existing production lines. A 2-week operator training program covered equipment operation, maintenance, and troubleshooting. A modular maintenance plan, including remote diagnostics and rapid parts replacement, minimizes downtime.
