DTEC

How Mintech CNC Router Revolutionized Aluminum Ship Hull Component Cutting

Case Overview

DTEC Co., Ltd., based in Changwon, Gyeongsangnam-do, South Korea, is a leading manufacturer of medium and small-sized aluminum vessels, including leisure boats, commercial vessels, and government ships such as patrol and multi-purpose maintenance boats. Founded in the early 2000s, DTEC emphasizes international certifications and high-quality standards to meet global market demands.

In the critical stage of aluminum ship hull component cutting, DTEC faced challenges with traditional manual or semi-automated methods, including insufficient precision and low production efficiency. To overcome these bottlenecks, DTEC selected Mintech’s SR Series Industrial CNC Router, enabling precision aluminum plate cutting, milling, drilling, and threading. This solution minimized material waste, accelerated production cycles, and improved assembly accuracy.

Business Challenges

DTEC’s ship hull components require precise cutting of high-strength aluminum plates into complex shapes such as curved hull panels, stiffeners, and connectors, ensuring water-tightness, corrosion resistance, and structural integrity. Traditional cutting methods (plasma or water jet) presented the following issues:

These challenges directly impacted DTEC’s delivery schedules and competitiveness.

Solution: Implementing Mintech CNC Router

After evaluating multiple suppliers, DTEC selected the SR Series CNC Router for 2D/3D cutting and milling of core aluminum hull components.

Technical Requirements:

Machine Structure:

Heavy-duty SR Series industrial Structure

Processing Size:

2000mm × 8000mm, cutting thickness ≤100mm

Spindle Unit:

13KW, 24,000 RPM, ISO 30 taper, 8-tool disc changer

CNC System:

Siemens industrial CNC

Servo System:

Siemens bus servo

Vacuum Table:

12-zone vacuum table

Aluminum Cutting Speed:

10m/min

Machining Accuracy:

0.1mm/2000mm

Implementation Steps:

This solution leveraged industrial CNC router capabilities for aluminum plate cutting and multi-material processing, ensuring high precision and surface finish.

1. Solution Design: Custom design to meet precision and production strength requirements.

2. Assembly & Production: High-quality components and strict processing standards.

3. Delivery & Transport: Oversized equipment shipped partially disassembled, reassembled on-site.

4. Installation:CNC Router integrated with DTEC’s CAD/CAM software in Changwon production line.

5. Training & Testing: On-site training completed in one week; initial patrol boat hull parts passed strict quality inspection.

6. Expanded Applications: Beyond hull components, used for UHMW plastic floors and composite reinforcements, demonstrating multi-material versatility.

Implementation Results

Accelerated Production:

DTEC completed a government patrol boat order 20% ahead of schedule, securing follow-up contracts.

Improved Quality:

Precision cutting reduced welding defects, enhancing vessel appearance and durability.

Sustainability:

Reduced material waste lowered aluminum consumption, supporting green shipbuilding initiatives.

User Feedback:

“The Mintech CNC Router is more than a tool - it’s the smart brain of our production line, transforming manual dependency into automation” said DTEC’s Production Manager.

Conclusion & Recommendation

DTEC’s case demonstrates that Mintech CNC Router is the ideal solution for shipbuilders facing precision cutting challenges. It solves production bottlenecks, enables high-precision aluminum plate cutting, and opens doors to high-end custom ship manufacturing. Mintech’s reliability and professional support help manufacturers excel in competitive shipbuilding markets.

Contact DTEC Co., Ltd.:

  • Address: 564 Namyeong-ro, Jinhae-gu, Changwon, Gyeongsangnam-do, South Korea
  • Website: www.dtec.co.kr

Note: Some images in this case study are sourced from DTEC Co., Ltd. and optimized by Mintech to showcase the CNC Router’s application in high-precision aluminum processing. Image copyrights belong to their original owners.

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